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Exclusive interview: JMK Intelligence increases Innovation and R & D to promote Intelligent change in Wire Harness Manufacturing Industry
 2023-09-06  376

The 2023 Munich South China Electronic production equipment Exhibition will land again at Shenzhen International Convention and Exhibition Center (Baoan New Pavilion) from October 30 to November 1. The exhibition will focus on the fields of automation and motion control, test and measurement, surface mount, glue injection & chemical materials, wire harness processing, semiconductor packaging and manufacturing, smart factories, etc., based on the forefront of the industry, and focus on the conversion of new and old kinetic energy. for the electronic intelligent manufacturing industry to provide a professional communication circle across the upper and lower reaches of the industry. JMK Intelligence will bring a variety of wire harness automation equipment to the exhibition [booth number: 5F67]. You are welcome to visit and talk about innovation and cooperation!


2023 Munich South China Electronic production equipment Exhibition


2023.10.30-11.1 (Baoan of Shenzhen)  JMK Intelligence invites you to visit us.
Exhibition venue: Shenzhen International Convention and Exhibition Center (Baoan New Pavilion).
Booth number: 5F67


JMK Intelligence Exclusive Interview

#01

Q: with the double growth of production and sales of new energy vehicles, what are the market opportunities for wire harness processing equipment and harness materials? What are the requirements for the quality of wire harness put forward by the electrification reform of automobiles? 


JMK Intelligence: under the background of advocating saving and environmental protection around the world, new energy vehicles have become the inevitable trend of automobile development all over the world. Wire harness is the blood vessel and nervous system of automobile. under the global goal of "carbon neutralization", the new energy industry ushered in a historic opportunity for development. With the help of policy-driven and green procurement, it will greatly benefit the rapid development of new energy and the whole industry chain of automobile wiring harness.


New energy and intelligent network-connected vehicles have become the mainstream of the automotive industry. The market space of automobile wiring harness expands with the iterative trend of vehicle intelligence and electrification and the improvement of the penetration of new energy vehicles. 
At the same time, it also puts forward higher requirements for wire harness quality, which is also an important index to evaluate automobile performance.
Compared with traditional vehicles, the electronic equipment of new energy vehicles is more complex, has more stringent physical and performance requirements, and needs more comprehensive and powerful wire harness functions to meet, mainly reflected in the following aspects: 


First, the wire harness of new energy vehicles works in the environment of high current and high voltage, which can easily lead to wire harness heating, so the design of wire harness needs to consider carrying large current and have good heat resistance. They are high safety components of new energy vehicles, with the characteristics of high voltage, large current and large line diameter, which makes the design of high voltage wire harness in new energy vehicles face many challenges.


Second, different from traditional cars, the high-voltage wire harness of new energy vehicles is often arranged in more demanding environmental areas, which is more likely to be eroded by external environment such as collision, friction, various solvents and other external environment than other parts, resulting in short-circuit and other faults. therefore, the safety and durability of the wire harness is also one of the important properties that need to be satisfied, such as mechanical protection, electrical performance, moisture-proof and so on.


Third, the battery voltage of new energy vehicles can reach 6000V, and the ultra-high current and voltage of electric vehicles will produce great electromagnetic induction in the process of operation. Therefore, it requires harness anti-interference, good sealing, to deal with possible electromagnetic interference, in harness design and processing, but also more precise.


#02

Q: cost management is an important work in the implementation process of lean production. Under the requirements of intelligent production and green operation, how to reduce cost and increase efficiency in wire harness processing industry?


JMK Intelligence: wire harness production and processing itself is a labor-intensive industry. With the changes in the labor market, labor costs are becoming higher and higher, forcing enterprises to increase production costs. In the face of the new demand of new energy automobile wiring harness, it is bound to trigger a technological revolution in the wire harness processing industry. 


Based on the very strict requirements for equipment stability and processing accuracy in automotive wire harness processing, under the general trend of increasing demand for intelligence and automation in the automotive industry, JMK Intelligence has successively launched automatic wire harness processing equipment and non-standard customization, such as automatic terminal crimping machine, terminal shell inserting machine, tin dipping machine, waterproof bolt machine, heat shrinkable tube / number tube machine and so on. 


The front-end processes such as wire cutting, stripping, crimping and insert housing are completed automatically by machinery to save labor costs. Each processing process has quality control, terminal crimping force monitoring, CCD visual inspection, etc., to ensure the separation of good and defective products. From manual, semi-automatic to automatic production, the improvement of efficiency not only reduces labor costs, but also improves and ensures the quality of products.


#03

Q: what new products and solutions are you going to show at this year's Munich South China Electronics production equipment Show? What support and help will these products and solutions bring to consumer electronics, automotive electronics, medical electronics, industrial control cabinets, communication electronics, industrial electronics, new energy and other fields?


Preview of JMK Smart exhibits:

JM-555 automatic terminal crimping machine. 

JM-555, a brand owned by JMK Intelligence, is a new model designed specifically for wire harness processing of new energy vehicles. The use of multi-station open platform, computer numerical control operating system, digital, graphical man-machine interface, easy to learn and use, production management is more convenient. Equipped with high-speed control system and rigid drive mechanism, precision servo motor and pneumatic components, the equipment has stable and reliable performance and high precision, which can meet the high-precision machining requirements such as wire harness processing of new energy vehicles. Dynamic programmable servo driver can easily adjust parameters and modules to ensure stable processing and accuracy. Perfect integration of mature crimping technology and quality management system, terminal crimping height measuring device, crimping force analyzer and CCD image monitoring system.


automatic terminal crimping machine
JM-555 automatic terminal crimping machine

automatic terminal crimping machine


JM-555 automatic terminal crimping machine, using multi-station open platform, computer numerical control operating system, production management is more convenient. Equipped with high-speed control system and rigid drive mechanism, precision servo motor and pneumatic components, the equipment has stable and reliable performance and high precision. It is an excellent model with high-level processing capacity and high machining precision. Support fixed length cutting of wire, single and double end half stripping / full stripping, single and double end crimping, waterproof seal insertion, dialing number, inserting number tube / heat shrinkable tube and so on.


automatic terminal crimping machine


JM-800 automatic multi-terminal insertion housing machine for automobile wire harness. 

JM-800 is a combined wire harness multi-terminal insert housing machine independently developed by JMK for the automotive industry, which can complete the pressing of 12 different terminals, 6 kinds of waterproof bolt penetration, support a variety of different plastic shell insertion and the production of 182mm wire number.


crimping and housing machine

JM-800 automatic multi-terminal insert housing machine for automobile wire harness.


JM-800 adopts multi-station open platform and precision servo drive mechanism, which is an excellent model with high-level processing capacity and high machining precision.

Equipped with 24-inch touch screen, computer numerical control man-machine interface, production management is more convenient. Equipment built-in pressure monitoring device, optional CCD visual inspection system, processing process quality monitoring to ensure high-quality output of products. Highly flexible plastic plug pallets can be embedded in many different types of plastic shells to produce a large number of different types of specific wire harnesses with greater flexibility. It can also flexibly expand a number of additional functions, and has the characteristics of high flexibility, flexible configuration of workstations, short product switching time, high machining precision and so on.


automobile wire harness


JM-600 automatic double ends terminal crimping and insert housing machine.

JM-600 automatic double ends terminal crimping and insert housing machine adopts PC control system, computer numerical control man-machine interface, touch key and mouse double input, easy to operate and more convenient for production management. Optional pressure monitoring system and CCD image detection system, real-time display of product images and crimping curve, and comparative analysis, poor crimping will issue an alarm and automatically sort out defective products. The quality control of the whole processing process greatly saves the labor cost, ensures the product quality and improves the production efficiency.

Main functions: cable cutting, stripping, double end crimping, connector insert housing.
Can produce 45mm color selection (standard 6 colors), # 18mm wire number 28, support non-standard customization


wire harness


JM-601A automatic terminal crimping and insert housing machine with tin dipping. 

JM-601A automatic terminal crimping and insert housing machine, using precision servo drive rigid structure, PC man-machine interface digital control, production management is more convenient. JM-601A can produce 45mm music 9999mm line color selection (customizable), # 18mm wire number 28 production.


terminal crimping and insert housing machine

Main functions: wire fixed length cutting, stripping at both ends, single end crimping, single end plug, single end tin dipping. 
Support non-standard customization, but also can flexibly expand a number of additional functions: stranded wire, tinning, waterproof bolt, heat shrinkable tube, number tube


terminal crimping and insert housing machine

terminal crimping and insert housing machine


JM-601B automatic double-end crimping and single insert housing machine.

JM-601B automatic double-end crimping and single insert housing machine adopts precision servo drive rigid structure, PC man-machine interface digital control, production management is more convenient. JM-601B can produce 45mm music 9999mm line color selection (customizable), # 18mm wire number 28 production
wire harness processing machine
Main functions: 
The wire is cut off at a fixed length, stripping at both ends, crimping at both ends, and inserted into a connector at a single end. 
Support non-standard customization, but also can flexibly expand a number of additional functions: stranded wire, solder, waterproof bolt, heat shrinkable tube, number tube.


wire harness assembly

JM-601B optional pressure monitoring system and CCD image detection system, it can real-time display product images and crimping curve, and comparative analysis, when the crimping is bad, it will issue an alarm and automatically sort out defective products. The quality control of the whole processing process greatly saves the labor cost, ensures the product quality and improves the production efficiency.



Large square thick cable automatic double end crimping machine.

JMK Intelligence can carry out customized development according to the wire harness sample requirements provided by customers, cutting off, peeling, crimping, wearing heat shrinkable tube, dialing tube and so on. The whole process quality control, automatic sorting of defective products, automatic production process with continuous, efficient and high quality products, and reduce manual cost reduction.


thick cable crimping machine
Large square thick cable automatic double end crimping machine.


thick cable crimping machine



JM-900 FAKRA/HSD Ethernet Automation production Line.

JMK FAKRA/HSD Ethernet automation production line is an intelligent processing equipment for connecting lines mainly for vehicle communication series. The whole production line adopts modular structure design, precision servo drive mechanism, CNC human-computer interaction system, each workstation module can work independently, support non-standard customization, and can flexibly expand a number of additional functions. Rotary precision cutting and stripping, equipped with a number of CCD visual positioning and inspection, the introduction of the central terminal using EPSON robot with high-precision double servo terminals of precision crimping. The equipment can be widely used in the automatic processing of Fakra wire harness in the fields of vehicle communication, remote diagnosis, audio equipment, broadcast antenna and so on. the whole production process is stable and efficient, and can greatly improve product consistency and save time and labor.

FAKRA/HSD/ Ethernet Automation production Line


JM-900 FAKRA/HSD/ Ethernet Automation production Line


FAKRA/HSD/ Ethernet Automation production Line


JMK Intelligence: from automobile, consumer electronics, computer, communications, industrial control, medical treatment to aerospace, wire harness and connectors are indispensable as the medium of data transmission and power supply. With the rapid development of application fields, the requirements of harness processing and connector manufacturing technology are getting higher and higher. In the future, JMK Intelligence will also focus on developing innovative wire harness processing equipment such as FAKRA wire harness automation production line, Ethernet intelligent production line and new energy high voltage line intelligent all-in-one machine, so as to provide enterprises with automation system solutions and perfect management system, integrating modern, scientific and technological development and diversified development to meet the diversified needs of the market.


#04

Q: what do you want to say about China's electronic intelligent manufacturing industry in 2023?

JMK Intelligence: China's electronic intelligent manufacturing industry has experienced unprecedented development in the past decade, and at the same time ushered in unprecedented opportunities. Both technological upgrading and market share have made subversive breakthroughs, showing a huge demand for domestic alternatives. JMK Intelligent Deep ploughing Automation for nearly 20 years, focusing on automotive / electronic wire harness automation equipment solutions and R & D and manufacturing, is very optimistic about the future development of the industry. JMK Intelligence will actively invest in the development of intelligent manufacturing technology, strengthen the research and development of wire harness automation equipment, promote the development of intelligent economy, and strive to achieve in-depth intelligent, refined and scientific development. promote the all-round innovative development and intelligent transformation of the wire harness manufacturing industry.

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