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How to judge the quality of automatic wire crimping machine?
 2023-08-25  77

Automatic wire crimping machine is kind of machine needed for wire harness processing, which integrates feeding, cutting, wire stripping and terminal crimping. Automatic wire crimping machine is a kind of humanized and intelligent high-end technology products, which is suitable for large, medium and small enterprises and can save labor. Which factors will affect the quality of the automatic wire crimping machine? and How to judge the quality of automatic wire crimping machine?

automatic wire crimping machine

High Speed Automatic Wire Crimping Machine


terminal crimping with waterproof seal

terminal crimping with waterproof seal

Quality testing skills of automatic wire crimping machine:


1. Look at the configuration.

A poorly configured automatic wire crimping machine is by no means any better. Most of the time, it is because a screw or burr is broken, this aspect must not be saved. The automatic wire crimping machine must use a high configuration. Motor servo is very basic configuration.


PC control with servo motor

PC control with servo motor

2. Stripping and tangent effect.

It is necessary to carefully observe whether the wire stripped by the automatic wire crimping machine is not clean, whether the stripping line is not aligned, whether the copper wire is injured, whether the outer skin is injured, whether the wire has obvious twists and turns, whether the length and length are different, and so on. If the stripping is not good, it will affect the terminal effect of the subsequent wearing sheath and cannot be accepted. Of course, there is an error between the length of stripping and cutting, 0.2mm + (set length × 0.002 mm).


cable cutting and stripping

cable cutting and stripping

3. The effect of terminals crimping.

The quality of the automatic wire crimping machine mainly depends on the effect of the crimping terminal. If the crimped spring terminal is crooked, or the copper wire is not crushed, or the press interface is loose, it will directly affect the quality of your product. It would be a fatal injury, and as mentioned above, choose Mitsubishi Servo to better avoid this problem.



terminal crimping applicator

terminal crimping applicator

4. Speed.

If there is little difference between the two points mentioned above, the working speed of the automatic wire crimping machine will be another important index. The company chooses the automatic wire crimping machine mainly to take a fancy to its automation. If its speed is higher, it will bring more benefits to you. Of course, the premise is that the wire harness processed by the automatic wire crimping machine is qualified.


The other two basic factors affecting the quality of automatic wire crimping machine.

1. Production raw materials.

Mechanical equipment production raw materials do great harm to the quality of goods, especially in the extreme production environment, the main performance is significant to ensure the wear resistance, corrosion resistance and impact resistance of the automatic terminal machine. Hard metal composites with strong corrosion resistance and high compressive strength need to be selected.


2. Production technology.

In addition to the quality of the automatic wire crimping machine is affected by raw materials, high performance-to-price ratio is harmed by production technology. Even if high quality raw materials are used in the sales market, if the manufacturer does not master the important production technology and the processing technology is not perfect, the automatic wire crimping machine also has many shortcomings.

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