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Intelligent upgrade of automotive wire harness processing.
 2023-06-29  85

Automotive wire harness processing is developing towards intelligence and high speed, new energy vehicles have become the inevitable trend of automotive development. In 2022, the global sales of new energy passenger vehicles exceeded 10 million for the first time, reaching 10.824 million, an increase of 61.6% over the same period last year. Among them, 6.884 million new energy vehicles were sold in China, and the market share (40.5% in 2020 and 51% in 2021) increased to 63.6%, maintaining the first place in the world for eight consecutive years. At the same time, the development of more subversive intelligent connected cars is also accelerating, and Internet giants and other emerging participants are actively pouring into the market. There is no doubt that new energy and intelligent connected cars have become the mainstream of the automotive industry, and the demand for suitable wire harness will also increase greatly.


automotive wire harnessautomotive wire harness


Car wire harness - the nervous system of the car.

The automotive wire harness is the network main body of the automotive circuit, and it is the connection component of the automobile electrical system, which is used to transmit signals or electric power. The operating conditions and parameters of the car are directly reflected on the on-board computer through the wire harness, so it has always been called the "nervous system" of the car. The electronic technology content of automotive wire harness has gradually become an important index to evaluate automotive performance.


automtove wire harness


The new energy vehicle market on the tuyere brings new development opportunities for automotive wire harness industry.

Compared with traditional vehicles, the electronic system of new energy vehicles has more stringent requirements in physics and performance. Taking the automotive connector and wire harness subdivision industry in the automotive electronics industry as an example, the automotive connector and wire harness are the key components for signal transmission in the automotive electronic system. It organically connects the vehicle central control unit, the automobile control unit, the electrical and electronic execution unit and the electrical devices. Generally speaking, the consumption of traditional automotive wire harness and connector is about 200and 350respectively, and the value of bicycle connector and wire harness is about 3000-5000 RMB. However, with the development of automotive electronics, intelligence, networking and new energy, the value of bicycle connectors and wire harness will be raised to 20000 RMB, indicating that the automotive electronic connector and wire harness industry has a broader space for development.


wire harness processing machineautomotive wire harness machine


In addition, the electronic equipment of new energy vehicles is more complex and needs more comprehensive and powerful wire harness functions to meet. The requirements of new energy vehicle wiring harness are quite different from those of traditional automobile wiring harness. First, the new energy vehicle wire harness works in a high-current, high-voltage environment, which can easily lead to wire harness heating, so the wire harness needs to be designed thicker to facilitate heat dissipation. Second, because the motor of the new energy vehicle is generally installed in the front position, and the battery is generally installed in the rear position of the car, for the safety of the car, the wire harness can not be placed in the car like the traditional car, but the wiring outside the car is required. Therefore, its mechanical protection is very important, such as moisture, moisture and so on.
Third, because the motors of new energy vehicles all use alternating current, the interference is very serious, so the wire harness is required to shield interference and have good tightness.


JMK intelligent focuses on automotive wire harness processing equipment, to speed up the upgrading of enterprise intelligence.

Based on the very strict requirements of equipment stability and machining accuracy in automotive wire harness processing, under the general trend of increasing demand for intelligence and automation in the automotive industry, Shenzhen JMK Mechanical and Electrical Co., Ltd. focuses on new energy automotive wire harness automatic processing equipment solutions and R & D and manufacturing. New energy automotive wire harness fully automatic terminal pressing machine, waterproof bolt wearing machine, automatic terminal machine, shell inserting machine, tin dipping machine and other wire harness processing equipment have been launched successively, with stable and reliable performance, which can fully meet the high standard processing requirements of automobile wire harness. The factory has set up its own CNC machining center, precision grinder and R & D center. It has been engaged in independent research and development in the field of wire harness automation for nearly 20 years and has obtained dozens of patents.



Wire harness production and processing itself is a labor-intensive industry, with the changes in the labor market, labor costs begin to become higher and higher, forcing enterprises to increase production costs. In the face of the new demand of new energy automobile wiring harness, it is bound to trigger a technological revolution in the wire harness processing industry. JMK intelligent automatic terminal pressing machine, the front end of the wire cutting, peeling and pressing process is completed by the machine automatically, saving labor costs, each processing process has quality monitoring, terminal crimping force monitoring, CCD visual inspection, etc., to ensure the separation of good and defective products.
From manual, semi-automatic to automatic production, the improvement of efficiency not only reduces labor costs, but also improves and ensures the quality of products.


JMK Intelligence launches a fully automatic terminal crimping machine for the new energy vehicle market.

JM-555, a brand owned by JMK Intelligence, is a new model designed specifically for wire harness processing of new energy vehicles. The use of multi-station open platform, computer numerical control operating system, digital, graphical man-machine interface, easy to learn and use, production management is more convenient. Equipped with high-speed control system and rigid drive mechanism, precision servo motor and pneumatic components, the equipment has stable and reliable performance and high precision, which can meet the high-precision machining requirements such as wire harness processing of new energy vehicles. Dynamic programmable servo driver can easily adjust parameters and modules to ensure stable processing and accuracy. Perfect integration of mature crimping technology and quality management system, terminal crimping height measuring device, crimping force analyzer and CCD image monitoring system.


JM-555 automatic crimping machine


Wire harness processing intelligence building upgrade, JMK intelligence helps enterprise industry 4.0 transformation.

From automobile, consumer electronics, computer, communication, industrial control, medical treatment to aerospace, wire harness and connectors are indispensable as the medium of data transmission and power supply. With the rapid development of application fields, the requirements of harness processing and connector manufacturing technology are getting higher and higher. JMK intelligent ploughing automation field for nearly 20 years, focusing on new energy vehicles / electronic high-end wire harness automation equipment R & D, manufacturing and innovation, providing enterprises with automation system solutions, as well as a sound management system, a set of modernization, science and technology and diversified development as one, adhering to the spirit of improving craftsmen, relying on scientific and technological innovation, adhere to the customer first, consistent service concept.


It is striding towards achieving the goal of "intelligence, refinement and automation", leading China's intelligent manufacturing industry 4.0, helping enterprises to make digital transformation and realizing a truly intelligent factory.
(editor: JMK Intelligence)

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