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Deep talking about wire harness processing equipment - JMK
 2023-07-27  96

Wire harness processing equipment has greatly promoted the development trend of manufacturing industry, especially electronic parts with needs of wire harness. Because automatic wire harness processing equipment reasonably reduces the long-span cooperation of various organizations in the process of traditional operation, the running-in period of gear transmission is reduced and the unstable factors are greatly reduced. The simplification of the structure greatly reduces the cost of maintenance after the event. Break the traditional meaning of automatic operation flow layout, and combine wire cutting, peeling, ending and twisted line aspect ratio on a parallel line.

wire harness processing equipment
Automotive Wire Harness Processing Equipment


Advantages of automatic wire harness processing equipment.

1. The advanced productivity of wire harness processing equipment: because the working organizations are combined in a parallel line, the production time of a single electronic line is reduced, and the production capacity is shockingly doubled compared with the traditional model. 5000 bars per hour (within 100th hour).


2. The advanced overall design of wire harness processing equipment: get rid of the traditional definition of fully automatic mobility workflow, and combine wire cutting, peeling, end-shooting and twisted wire aspect ratio on a parallel line. In other words, it is carried out through the whole process, and there is no need to operate independently with the link. 


3. The terminal mechanism is stable and low cost: because the servo control reasonably reduces the long-span cooperation of various organizations in the whole process of traditional work, the running-in period of gear transmission is reduced and the unstable factors are greatly reduced. The simplification of the terminal mechanism greatly reduces the cost of maintenance after the event. This has an immediate practical effect related to the overall design, which makes the wire harness processing equipment convenient and easy to use.


automotive wire harness processing

Automotive Wire Harness Processing


The Testing Process of Automatic Wire Harness Processing Machine

First, check whether there is any obvious abnormal noise, if so, let the mechanic judge whether it is in need of maintenance. 


Second, blade installation must be carried out by professional and technical personnel. Before installing the blade in the automatic wire harness processing equipment, you must strictly check whether the specifications of the blade and the terminal are consistent, and install them after confirmation. Manual swing test should be carried out after installation. 


Third, check the feed system, install the terminal to be punched, and use the inner hexagon wrench to adjust the feed pressure plate to make the terminal easy to pass. Manually test whether the feed position is appropriate. If there are problems such as sticking or jumping, use the inner hexagon wrench to loosen the locking screw of the feeder and turn the adjusting rod to adjust until it is in an excellent condition. Then, before starting the operation, lock the locking screw of the feeder.


connector insertionwire stripping and crimpingPC control of wire harness machine

Fully Automatic Wire Harness Assembly Process with PC Control


Fourth, test the pulling force. After testing the above steps, take the waste wire to test the pulling force. Press the zero button of the tension test and set it to zero. Clamp the end line to be tested and test it. If the measured tension is not within the standard range, ask the mechanic to readjust it until it reaches the standard value. 


Fifth, the whole process of testing, with a set of line operation, send the first piece of IPQC to confirm, test qualified before mass production. In the production process, the operator must self-check whether the terminal is coated with glue, hanging neck and so on. The wire harness processing machine does a scald test every hour.

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