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The features of automatic cable harness assembly machine.
 2023-07-07  84

Automatic cable harness assembly machine is widely used in wire harness processing industry. As a modern intelligent machine and equipment, it's not only the production and processing speed is fast, but also the machining precision is relatively high, so it is an indispensable mechanical equipment in the wire harness processing industry. Here JMK editor will introduce the features and configuration functions of automatic cable harness machine.

automatic cable harness assembly machine

Advantages of automatic cable harness assembly machine.

1. The structure design is more simple: break the traditional automatic operation flow layout, and highly integrate wire cutting, stripping, terminal crimping and inert housing on one equipment. 


2. production efficiency: wire cutting, stripping, twisting, terminal crimping and connector insert housing, which originally required several workers to complete, were combined into a Nippon Research automatic cable harness assembly machine. Originally, it could only reach 400 per hour, but now it can reach more than 1200 per hour, and the production efficiency has more than tripled. 

automatic cable harness assembly machinedouble ends insertion
3. Low cost: the full servo control of the automatic cable harness assembly machine effectively reduces the long-span cooperation of various mechanisms in the traditional operation process, so that the mechanical transmission running-in is reduced and the unstable factors are greatly reduced. The simplification of the structure greatly reduces the cost of follow-up maintenance and is stable and easy to use. Also the motion of the servo motor is mainly controlled by PLC to the servo drive signal, which has the advantages of high precision, long service life and high cost performance, but the disadvantage is that the price is relatively expensive, but the servo and motion modules are used together, which greatly ensures the accuracy and service life of the product.


automotive cable harness

The configuration function of automatic cable harness assembly machine.

Automatic cable harness assembly machine can complete one end of two wires and punch out the same terminal, while one end of a single wire can be pressed at one end, and the other end can be half-stripped or completely stripped. Rivet one end of the single-wire terminal and connect insert housing. The cutting length, peeling length, cutter value, semi-stripping value and winding length of terminal crimping are all numerically controlled. Break the traditional automatic movement operation flow layout, and highly integrate wire cutting, stripping, terminal crimping and insert housing. 


It can process up to 2-8 colors of wires for automatic cutting, stripping, crimping terminals, inserting rubber connectors, crimping terminals at the other end and water seal. High degree of automation. An ordinary worker can operate the automatic cable harness machine through simple training. The design is modular, which simplifies the adjustment of the machine. Use standard accessories to reduce maintenance costs; it is controlled by high-end electrical appliances, independent development program, easy to operate, easy to learn and use. The defective rate of sheath puncture is low and has the function of alarm.


Some of automatic cable harness assembly machine can handle the insertion of single-row and double-row rubber connectors, and can handle the insertion of 20-hole rubber connectors. It does not need to be inserted into the end of the rubber connector, it can be achieved through other processes, such as passing through the sheath and crimping, twisting the wire and attaching tin.


The use of automatic cable harness assembly machine can improve the production efficiency, combining wire cutting, stripping, twisting, spring insertion terminal and insertion, which can be completed by several workers, to become a kind of automatic cable harness assembly equipment for daily research. originally, manual completion can only reach 400 pieces an hour, but now it can reach more than 1200 pieces an hour, and the production efficiency has been more than doubled.

automatic cable harness assembly machine
Automatic cable harness assembly machine can be equipped with charge coupled device visual management and pressure management to improve the reliability of the product. Full servo control reduces the running-in of mechanical transmission and greatly reduces the unstable factors, because it effectively reduces the long-span coordination of various mechanisms in the traditional operation process. The simplification of the structure greatly reduces the cost of follow-up maintenance and is stable and easy to use. The motion of the servo motor is mainly controlled by the programmable controller, which has the advantages of high precision, long service life, high performance-to-price ratio and relatively expensive price, but the servo and motion module are used together, which greatly ensures the accuracy and service life of the product.

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